Welding Electrodes

Alloys International have proven history of over 40 years of supplying consumables and technical support to the welding industry in Australia.  We are renowned for our welding expertise and the range of consumables we carry, catering for all fields of the welding and reclamation industry. Specialties include welding of difficult and unknown materials, cladding hard facing and wear resistant materials and fabrication and cladding of exotic materials.

For further information on welding related matters, please contact our technical sales team.

 

 

 

 

Part Number Standard Description Applications Available sizes TDS / MSDS
AI-0111 AWS  A5.1:  E 6013 General purpose electrode for welding in all positions including vertical down.  Good low amperage electrode. Welding steels up to 380MPa (52ksi)

 

 

 

Versatile electrode for steel fabrications including galvanised components.

2.0 mm

 

 

2.5mm

3.2mm

TDS

 

 

MSDS

AI-0118 AWS A5.5: E11018-M Basic electrode having good crack resistivity and high strength. Good radiography quality and low diffusible Hydrogen (3 ml H2/100g metal deposited) Low alloyed and tempered steels, pressure vessels with yield  > 650MPa 2.0 mm

 

 

2.5mm

3.2mm

TDS

 

 

MSDS

AI-0150 AWS A5.1:  E 7016 Basic coated electrode presenting exceptional welding characteristics. Double coated to provide stable arc in all positions. Spatter free, easy slag removal. Ideal for badly prepared joints. Construction steels for general use. Tube steels, boiler and pressure vessel steels, high strength steels, heat resistant steels, cold tough steels. Heavy frames, truck and fork lift arms, mining applications 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0178 AWS A5.1: E7018-1 H4R Basic coated electrode for construction, boiler steels, tube steels and fine grained steels up to 0.35% C. Good weldability with stable arc. Weld material resistant to ageing, crack resistant on contaminated steels. Used for cast steels and steels with high levels of impurities. Heavy frames, truck and mining applications, boilers, tube welding. 2.5mm

 

 

3.2mm

TDS

 

 

MSDS

AI-0207 AWS A5.4: E307-16 Austenitic rutile coated electrode for joining and overlaying. High sulphur and phosphorus containing steels. High shock loading and areas subject to abrasive wear.   Railways, cement works, screens, diggers buckets, crusher jaws

As deposited ~200 HB, work hardened ~ 500 HB.

2.5mm

 3.2mm

4.0mm

TDS

 

MSDS

AI-0208 AWS A5.4 E 308L-16 SME 308L Stainless Steel. Rutile coated electrode for welding 304 stainless steel. When easy welding and fine bead appearance are required. Welding 304 stainless steel 2.5mm

3.2mm

4.0mm

TDS

 

MSDS

AI-0209 AWS A5.4:  E309L-16 Austenitic Stainless Steel depositing a 15 % ferrite alloy. Self-releasing slag. For welding dissimilar steels or as an underlay. Joining alloy steels to stainless steels. Rebuilding worn sections prior to hard facing.

 

 

High temperature applications

2.5mm

 3.2mm

4.0mm

TDS

 

 

MSDS

AI-0220 AWS A5.4:  E2209-17 2209 Duplex Stainless Steel electrode for welding duplex Welding duplex stainless steels of the UNS S31803/S32205 type (e.g. Sandvik SAF 2205) 2.5mm

 3.2mm

4.0mm

TDS

 

 

MSDS

AI-0226 AWS A5.4: E 316L-16 316 Stainless Steel electrode with easy weldability. Low ferrite content with low spatter and soft fusion. For joining 316L stainless steels in service applications from -1200 C to + 4000C. Chemical and Petrochemical industries, food, tanks and heat exchangers. 2.5mm

 3.2mm

4.0mm

TDS

 

 

MSDS

AI-0250 AWS A5.4: E312-16 Low amperage electrode adapted for welding dissimilar steels and difficult to weld steels.

 

 

 

Metal is highly resistant to cracking.   

Repairing or joining unknown and dissimilar materials, such as manganese steel,  tool steels, wear plate, buffer layers, spring steels 1.6mm

 

 

2.0mm

2.5mm

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0315 AWS A 5.11: E NiCrFe-2 Basic coated electrode for welding Ni-base alloys, of the NiCr type, together or to stainless or mild steels. Also used for joining and cladding of various clad steels, 9%

 

 

 

nickel alloys, cryogenic alloys and a wide range of other nickel alloys

2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0325 AWS A5.11:  ENiCrMo-3

 

 

MIL-RN625 & EN 625

Inconel 625 type electrode. For welding to itself or other alloys. Weld deposits require no post-weld heat treatment Excellent corrosion resistance in a wide variety of severe applications. 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0360 AWS A5.13-80:  RNiCr-C Nickel Chrome Boron hard surfacing electrode with excellent weldability and resistance to corrosion, abrasion and galling. Hardness 60 HRc. Hard surfacing of bearings, augers, cams, drills, pistons, plugs, valve seats/disks. 4.0mm

 

 

5.0mm

6.4mm

TDS

 

 

MSDS

AI-0412-G AWS A 5.15: E Ni-CI Pure nickel cored electrode for repairing and joining cast iron Welding castings, where machinable deposit is required. 2.5mm

 

 

3.2mm

4.0mm

TDS

 

 

MSDS

AI-0420 AWS A 5.15: E Ni Fe-CI Graphite basic coated electrode with a Ferro Nickel alloy for joining and repairing nodular cast iron.  High resistance to cracks. Welding defects in foundries, engine blocks, housing of tool machines, gearboxes pump bodies valve bodies 2.5mm

 

 

3.2mm

4.0mm

TDS

 

 

MSDS

AI-0460 AWS A 5.15: ENiFe-Cl Graphite – basic coated all positional  electrode with a copper coat and a Ferro Nickle core for repair of nodulare cast iron. Good wash in and flow of weld metal. Exceptional resistance to overheating.   Foundry defects, repairing engine blocks, frame, gearboxes, valve bodies, reducing pieces.

 

 

 

Hardness ~ 200 HB

2.5 mm

 

 

3.2 mm

4.0 mm

TDS

 

 

MSDS

AI-501 14% Mn rutile-basic coated electrode (~120% recovery) recommended for high impact. Used as a cushion layer under hard facing. Addition of Ni and Cr increases the resistance to cracks and abrasion. Rails, switches, crossings, tongues in quarries an mines, mill hammers, rock crushers, grab teeth 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0520 DIN 8555: E3-60T Easy weldable tool steel to provide deposit subject to high temperatures Tool and die steel applications up to 550oC 2.5mm

 

 

3.2mm

4.0mm

TDS

 

 

MSDS

AI-0535 Chrome carbide hardfacing electrode with excellent abrasion resistance. 58HRC Excavating and crushing equipment, ground-engaging-tools, concrete pumps, brickworks. 3.2mm

 

 

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0538 Austenitic matrix with Cr carbides. High Chrome with high recovery (190%) Deposit not to exceed 3 layers or 5 mm.

 

 

 

Low and moderate impact. .

Excavating and crushing equipment, surfacing of screws, mixes blades, pump bodies, ploughshares

 

 

 

~ 63 HRc

2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0601E ASME 11 C SFA 5.13: ECoCr-C Cobalt Alloy (equivalent to Stellite 1). High hardness to provide high wear surface. Also available in bare rods. Applications subject to medium abrasion, metal to metal wear, and/or temperatures 500-800oC in corrosive media. 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0606E ASME 11 C SFA 5.13: ECoCr-A Cobalt Alloy 6 (equivalent to Stellite 6) electrode. Provides optimum metal to metal wear resistance including at high temperatures.  Difficult to machine Valves, mill side guide rolls, bearing journals, seats, nozzles. Applications 500-800oC subject to medium abrasion, metal-to-metal wear, heavy impact and thermal shock. 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0612E ASME 11C SFA 5.13: ECoCr-B Cobalt Alloy 12 (equivalent to Stellite 12) electrode. Co-Cr-W with high hardness. Difficult to machine. Knives, saws, blades, guillotines – Maintains a sharp cutting edge. Temperatures up to 800oC with shocks up to 1100oC. 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0621E  

ASME 11C SFA 5.21 ECoCr-E

Cobalt Alloy 21 (equivalent to Stellite 21) electrode. Co-Cr-M For surfacing parts subject to the single or combined effects of metal to metal wear at high temperatures (500-800°C) repeated thermal cycling, friction, abrasion, high impact oxidation and corrosion up to temperatures of 1150°C. 2.5mm

 

 

3.2mm

4.0mm

5.0mm

TDS

 

 

MSDS

AI-0779E Tubular electrode filled with ultra-hard fused tungsten carbide particles in a Ni-Cr-B matrix. 56HRC Extreme abrasion and erosion in combination with corrosion.

 

 

 

The matrix material is highly resistant to acids, lyes and other corrosive media

4.0mm

 

 

5.0mm

6.4mm

TDS

 

 

MSDS

AI-0799 Tungsten carbide oxy-acetylene  floppy rods. The ultimate wear resistance for high stress fine-particle erosion. Drills, glass applications, ground engaging tools, mixers, brick works. 5.0mm

 

 

6.0mm

8.0mm

TDS

 

 

MSDS

AI-0801 ASME IIC SFA 5.6: CuAl-A1 Coated electrode for welding aluminium bronze and for surfacing of all parts subject to metal-to-metal wear under heavy pressure, combined with corrosion. Propellers and shafts, seawater desalination equipment, gears,

 

 

 

conveyor screws and friction bearings.

3.2mm

 

 

4.0mm

TDS

 

 

MSDS

AI-1000 General purpose gouging. quick and easy gouging with standard welding machines Arc gouging rods 2.5mm

 

 

3.2mm

4.0mm

TDS

 

 

MSDS

AI-1256 56% Silver brazing alloy Cadmium-free, flux coated high tensile, low melting temp silver brazing alloy. Particularly suitable for easy brazing of stainless steels, nickel alloys and dissimilar combinations High strength joints in all steels, stainless steels, nickel based alloys. High capillary action 1.6mm

 

 

2.5mm

3.2mm

TDS

 

 

MSDS